Technical Lead Exhaust Systems

Job no: 511263
Work type: Full Time - Permanent
Location: Gaydon, Warwickshire
Categories: Powertrain

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Exhaust systems team is responsible for the specification and design of all exhaust systems and relevant components including aftertreatment, pipe routing, mufflers, thermal protection, sensors/actuators and finishers for all car platforms, from concept to production.

A self-starter and recognised expert in field, you’ll set the standard, inspire and lead the exhaust team to deliver class leading technical solutions for exhaust systems for AML’s vehicle platforms.

Grade: Expert

Key Duties and Responsibilities

Develop an exhaust system technology road map:

  • Aligned with Aston Martin’s ICE, PHEV and BEV product strategy
  • To meet with requirements of the continually changing legislation landscape
  • Developing relationships with external technical partners, and suppliers
  • Influencing vehicle level technology decisions, using simulations / benchmarking / concept package studies to provide evidenced technology studies, presenting and communicating the trade-offs associated with each technology selection
  • Develop a cross-carline strategy for exhaust systems and components
  • Conduct lessons learned reviews to change and innovate the next generation of exhaust systems, achieving failure mode avoidance, design for manufacture, service & logistics requirements

Technical Delivery:

  • Define system level architecture, communicate and cascade component targets to the responsible Project Engineers
  • Final check of engineering drawings prior to Manager approval, ensuring correct application of GD&T / quality & AML drafting standards
  • Ensure CAD and system BOM alignment
  • Responsible to lead system level DFMEAs, and ensure that high quality sub-system level DFMEAs are created
  • Accountable to ensure DVP is in place to meet programme requirements
  • Lead Design Review and Data Judgement events in accordance with prototype & production engineering release schedule
  • Responsible for a rigorous exhaust system Final Engineering Sign-off, and together with the team you’ll robustly align all deliverables to accomplish this on time

Project Management, Communication and Leadership:

  • Make technical decisions and recommendations to more senior decision-makers where relevant to ensure component designs achieve performance, function, cost & timing targets
  • Create and manage a exhaust system commodity timing plan, compatible with the vehicle programme
  • Lead the wider SET (Design, Simulation, Test, Quality, Purchasing, Finance) to deliver on time and value for money exhaust system components
  • Be the exhaust system technical authority, and be available to make real-time decisions when required on prototype & production builds
  • Lead the exhaust team to solve complex problems in a high pressure environment, including late stage concern resolution
  • Support the Head of Function in mentoring, coaching, developing technical skills of team members
  • Manage a small team of engineers

Experience and Qualifications

  • Proven experience required in delivering complex system for automotive application
  • Technical design knowledge using 1st principles of mechanical systems
  • CAD System basic knowledge - Siemens PLM TeamCentre & NX Software.
  • Driving optimisation with CAE techniques
  • Knowledge of exhaust systems DVP & its application
  • Knowledge of automotive product creation systems & timing
  • Knowledge of automotive failure mode avoidance tools & techniques
  • Knowledge of manufacturing tools, techniques, processes & materials
  • Supplier management

Belong at Aston Martin

We understand that the incredible beauty, craft, and art that defines an Aston Martin comes from the inclusion of our amazing people.

We welcome your unique contributions in terms of your education, opinions, culture, ethnicity, race, sex, gender identity and expression, nation of origin, age, languages spoken, colour, religion, disability, sexual orientation, and beliefs. We celebrate diversity and are seeking applicants who can bring something different. 

Please speak to us if you need anything to support applying with us. 

The post holder will be required to comply with all policies and procedures issued by and on behalf of Aston Martin Lagonda Ltd

Position Description

Advertised: GMT Daylight Time
Application close: GMT Daylight Time

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